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In case anybody's wondering where on earth I have been in the last 2 months...........


Last December I planned to have a Café Racer project but all I could find was old motorcycles that were not working properly, motorcycles that were sold too high, motorcycles without clean titles, and the owners that just didn't return my calls.  Very frustrating.

[NOTE: café racer is a motorcycle genre in the 1960's where standard motorcycles were stripped and modified to look like a race bikes, with low handlebars, minimum saddle, minimum accessories, and small head fairing.  They were used mostly to show off in front of cafes rather than to race, hence the name]

In April, I finally got what I want.  I got a working, running, clean 1981 Suzuki GS450 with clean title for under $1000.  All system nominal; the engines run great, breaks run great although a bit noisy and bumpy (but stop the bike whenever I want it to stop), body is very nice, some rust here and there but for a 33-year-old it's really good (and what can't steel wool do? :) )  So I traded Asuka with this:

bikepics-2662691-800.jpg

 

bikepics-2662692-800.jpg

 

bikepics-2662693-800.jpg

 

bikepics-2662694-800.jpg

 

bikepics-2662695-800.jpg

 

Bubbling aside, it's time to go to the drawing board.  I will turn this into a cafe racer and I figure this makeover will need 2 phases:

A.  Phase 1: Body Work

  1. Handle bar + mirrors
  2. Seat
  3. Rear set
  4. Frame (optional)
  5. Fender (optional)
  6. Fairing/windshield (optional)

B.  Phase 2: Performance

  1. Stage 1/2 Dynajet kit
  2. Air filter
  3. Exhaust

 Phase 1 would be mostly this year, starting immediately (I already ordered some cafe parts).  I am not into hacking frames, but I have to see if it is absolutely necessary with the cafe seat.  If I can find a way to go around it, I will.  I'm not into changing rear fender and tail light too, but again it depends on the seat.  So looks like the seat will be the critical part of Phase 1.  And some of you know how I feel about windshield.  I plan to do it, but if I hate it (which most likely I will) then I'll skip this part.

 Phase 2 is for next year.  I'm not turning this bike into a hot rod, but a bit performance improvement would be nice.  However, the bike is 33 years old.  I have to see if there's a point in these performance enhancements, so the bike doesn't feel like a middle-aged man taking Viagra =D.   That being said, Phase 2 might not happen at all. I have to see how the bike performs throughout the year.


1.  Handlebar

 The easiest and simplest change is the handlebar.  I happen to have a BikeMaster minding its own business in the garage.  So I mounted it backwards

 bikepics-2664487-800.jpg

 bikepics-2664488-800.jpg

 

I replaced the OEM mirrors with short 4-inch EMGO Lil' Cruiser (I am not a fan of bar-end mirrors).

I also replaced the OEM grips with Enduro Foam Grips and doubled it with GrabOn Grip Covers for ultimate cushion and vibration absorber.

 bikepics-2664489-800.jpg

 bikepics-2664490-800.jpg

  

I did have to reroute some lines and readjust the free plays to get it to work properly.

bikepics-2664514-800.jpg

 However I have to tell you riding in this position is not very comfortable.  My wrists are throbbing from riding just 5 miles.  Maybe I'm just not used to it (hopefully), because it'll be a shame to invest all these cool stuffs and not get to ride it.

 

2.  Seat

 Café Racer seat is small, lightweight, and has only minimal cushion.  This is to show how much different the two seats are (and how much more comfortable one is than the other  :) )

 bikepics-2666991-800.jpg

 And the new seat has 6 pre-drilled holes which, hopefully, line up with something solid on the frame so I don't have to chop / weld something.  

 bikepics-2666992-800.jpg


My initial plan was to bolt the seat to the frame.  As I mentioned before, the seat has 6 pre-drilled holes with 5/16 threads in it.  I was hoping that the holes line up with a part of the frame so I can bolt the seat to the frame.  To see that, I marked the holes with tapes

 bikepics-2667424-800.jpg

 

Similarly, I marked the location of the frame's lateral frame with similar tape.  There was a bracket just next to the tank to hook up a bracket in the OEM seat, then there was a lateral frame member at the center of the bike next to the air box, and then there was a bracket next to the rear fender which I don't know what it actually did.  Everything was marked with tapes.

 
bikepics-2667423-800.jpg



 Now let's see how everything lined up:

 bikepics-2667425-800.jpg

  

No such luck.  Nothing lined up.  Bummer  :(

 But the rear bracket actually support the "hump" of the seat.  This gave me another idea.  I "cannibalized" the hook bracket from the OEM seat and installed it on the cafe seat.  This way the cafe seat could just slide forward and latch into the forward bracket.

 

bikepics-2667426-800.jpg 


Lo and behold, I have one support.

 Now I needed at least one more support, two or three would be ideal.  And since the rear bracket already supported the seat at the hump, I just had to stabilize it so it wouldn't shift around.  So I could just drill a hole through the bracket and the seat and bolt them altogether.  The rear bracket didn't support any major load anyway (5 years doing airframe analysis finally pays off! ;p )

 

bikepics-2667427-800.jpg

  

And in came the bolts:

 bikepics-2667428-800.jpg

 

 TA DAA!!!

 bikepics-2667419-800.jpg

 bikepics-2667420-800.jpg

 bikepics-2667421-800.jpg

 bikepics-2667422-800.jpg

 
I am very happy that I didn't have to hack off the frame.  This is the biggest part of the body work. 


 3.  Fender 

 Changed the OEM front fender with that of a Harley Davidson Sportster.  For the moment the rear fender stays as is.

 Also installed shock boots to give it an authentic 1960's look.....

 bikepics-2668642-800.jpg

 bikepics-2668643-800.jpg

 

 

4.  Fairing

I am not one who is big on windshield, but the look on Triumph Thruxton is so irresistible I just had to get one.

bikepics-2670200-800.jpg

 

bikepics-2670201-800.jpg

 

bikepics-2670202-800.jpg

 

This is not the original Triumph Thruxton fairing.  This is a cheap $48.50 replica, made from fiberglass.  The color doesn't match the bike, so I painted it to make it as close to the bike's color as possible.

bikepics-2670203-800.jpg


I also took off the passenger pegs to make it a true solo bike. 

bikepics-2673477-800.jpg

bikepics-2673478-800.jpg

bikepics-2673479-800.jpg

bikepics-2673481-800.jpg

bikepics-2673482-800.jpg

bikepics-2673483-800.jpg

 

And youtube video:

www.youtube.com/watch?v=3zlbx2…

This concludes Phase 1.  I will skip rearsets for now because it will make me lean forward even more.  The current riding position puts my knees really close to my chest, but I'd rather have my knees up to my chest than support my body on my arms.   

I will keep her for a year, then plan for Phase 2 next year.  But if she gives me a lot of headache, I'll just sell it for a good price.

Oh, I will call her "Sylia" after Sylia Stingray of BubbleGum Crissis (yes, I admit, I'm a geek, but I love my motorcycles )


  • Mood: Pride
  • Listening to: Jump - Billy Idol (different perspective, no?)
  • Reading: American History
  • Watching: nothing
  • Playing: with motorcycles in the garage
  • Eating: nothing
  • Drinking: water

deviantID

RogueBaron
2014 Point Commission:

- Kat Wylder: surprise gift
- The-Colonel-382: waiting for request

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:iconharry-botter:
Harry-Botter Featured By Owner Jun 26, 2014  Student Traditional Artist
hello are you open for request?

I have some cool Request ideas.


1.
an sexy woman or other normal woman/mann (other?)  slays an pack of werewolves or lizardman

she/he stand on the top of the dead monster mountain with an winning position or sit on some dead monster body.


harry-botter.deviantart.com/ar…

www.file-upload.net/download-9… <--from american dad ,rpg episode, nice positions

if you dont like to draw werewolves ?

Dinosaurman or lizardman would be awsome too.


lizardman concept here  www.file-upload.net/download-9…

werewolf concept here  harry-botter.deviantart.com/ar…


2.
If you dont like it im would be really happy to see this Werewolf in some cool position

harry-botter.deviantart.com/ar…

or in other color

harry-botter.deviantart.com/ar…

3.
if you dont like werewolves , the lizardman from heavy metal 2000 would be awsome too ^^


harry-botter.deviantart.com/ar…



It would be so nice when you find time & interest on one of this Request .
Im not an good Artist but have some nice ideas ,it would be so fantastic when an wonderful Artist like you can do it.


Have an wonderful nice day
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:iconmanzaan83:
manzaan83 Featured By Owner May 30, 2014  Hobbyist Digital Artist
Thanks for the Fave!
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:icondivjustice:
DivJustice Featured By Owner May 26, 2014
Thanks for the fav. Bear in mind that I do commissions and requests from time to time ;) (Wink)
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:iconfreetzo:
FREETZO Featured By Owner Mar 20, 2014  Student Digital Artist
Watching you soul...0_0...
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